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Book Cover
E-book
Author Irani, Shahrukh A., author

Title Job shop lean : an industrial engineering approach to implementing lean in high-mix low-volume production systems / Shahrukh Irani
Published New York, NY : Taylor & Francis, 2020
©2020

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Description 1 online resource (xxvi, 699 pages)
Contents Foreword. Testimonial. Acknowledgments. Author. 1 About This Book. 2 Introduction to Job Shop Lean. 3 Is Job Shop Lean Right for You?. 4 Design For Flow (DFF): The Essential Foundation for Job Shop Lean. 5 Overview of Production Flow Analysis (PFA). 6 Overview of Production Flow Analysis and Simplification Toolkit (PFAST). 7 Functional, Cellular, and Hybrid Cellular Layouts for Any Job Shop. 8 Designing Functional, Cellular, and Hybrid Cellular Layouts for Any Job Shop Using PFAST. 9 How Data Mining Guides Various Production Flow Simplification Strategies. 10 Improving Flow at Any Level in a Factory. 11 Industry Applications of Production Flow Analysis by IE Students. 12 Production Flow Analysis Using Metrics-Aided Visual Assessment of Material Flow Diagrams. 13 Product Mix Segmentation. 14 Determining the Correct Layout Shape for a High-Mix Machining Cell. 15 Lessons Learned from Implementing the Lean Principles in a Single High-Mix Low-Volume Make-To-Order Compressor Parts Machining Cell. 16 How Cell Formation Drives the Implementation of Job Shop Lean. 17 How to Make a Machine Shop Lean and Flexible. 18 How to Make a Custom Fabrication Shop Lean and Flexible. 19 Introduction to Operations Scheduling for High-Mix Low-Volume Manufacturers. 20 Finite Capacity Scheduling of a Flexible and Lean (FLean) Machining Cell. 21 Classroom Tutorial on the Design of a Cellular Manufacturing System. 22 Teaming Industrial Engineers with Employees to Improve a Shipping Department. 23 Implementation of Job Shop Lean in a Forge Shop. 24 Implementation of Job Shop Lean in a CNC Machine Shop. 25 Implementation of Job Shop Lean Using a One-Cell-at-a-Time Approach. 26 Educational and Training Resources for Job Shop Lean. 27 Introduction to Value Network Mapping. 28 Starter Advice for Implementing Job Shop Lean. Index
Summary "Job Shop Lean integrates techniques from the Toyota Production System (TPS) that apply to high-mix low-volume with the science of Group Technology and Cellular Manufacturing (GT/CM) to replace those parts of the TPS that pertain solely to high-volume, repeatable processes. GT/CM is the technical solution to Lean for high-mix low-volume. Toyota provides the tools to sustain GT/CM, especially the workforce culture and Lean leadership aspects. This informative book: Tackles a subject about which there is no effective book on the market that covers all the important aspects (e.g., concepts, tools, software, real success stories, etc.). Teaches a method/approach (Group Technology and Cellular Manufacturing) that Toyota did not pioneer but was proven to work simultaneously that Ohno (and Toyota) were pioneering the Toyota Production System. Shows how computer-aided problem-solving and IT-aided implementation of the Lean tools actually works in practice. Covers advanced topics such as scheduling, IT-aided problem solving, and flexible automation"-- Provided by publisher
Notes "A Productivity Press Book"
Bibliography Includes bibliographical references and index
Notes Description based on online resource; title from digital title page (viewed on June 03, 2020)
Subject Industrial efficiency.
BUSINESS & ECONOMICS / Quality Control
BUSINESS & ECONOMICS / Industries / Manufacturing Industries
BUSINESS & ECONOMICS / Purchasing & Buying
Industrial efficiency
Form Electronic book
LC no. 2019056938
ISBN 9781003034186
1003034187
9781000055610
1000055612