| Description |
1 online resource ( 1 volume various pagings) : illustrations |
| Series |
Manufacturing engineering and materials processing ; 67 |
|
Manufacturing engineering and materials processing ; 67
|
| Contents |
INTRODUCTION TO ROLL FORMING; George T. Halmos; Introduction to Roll Forming; ROLL FORMING MILL; George T. Halmos; General; Mill Types; Mill Components; References; PRESSES AND DIE ACCELERATORS; George T. Halmos; General; Mechanical Presses; Pneumatic Presses; Hydraulic Presses; Information and Dimensions for Press/Die Purchasing and Installation; Rotary and Other Cutting, Punching Equipment; Flying Die Accelerators; SECONDARY OPERATIONS IN THE ROLL FORMING LINE; George T |
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Halmos; Secondary Operations; Straightening; Tight or Loose Line: Cutting Before, In-Between, or After Roll Forming; Location of the Secondary Operations; Stationary and Flying Dies; Punching, Perforating, Notching, and Mitering; Piercing and Partial Punching; Flanging, Louvering, and Lancing; Embossing and Drawing; Bending; Curving (Sweeping); Marking; Swedging (Off Setting); Rotary Dies; Mechanical Joining of Different Strips or Parts; Adhesive Bonding; Soldering and Brazing; Resistance Welding; Painting; Foaming; Packaging; References; ROLL DESIGN; George T |
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Halmos; Roll Design Process; Cross-Section; Product Orientation and Other Operations in the Line; Materials; Roll Forming Mill; Other Tool Design Considerations; Spacers and Shims; Calculating Strip Width; Bend Lines; Number of Passes; Flower Diagram; Roll Design; Calculating Roll Dimensions Manually; Computer-Aided Roll Design; Examples; Roll Marking System; Roll Orientation; Setup Charts; References; MATERIALS; George T. Halmos; Design Considerations; Mechanical Properties; Crystalline Structure of Metals; Forming Metals; Increasing the Strength of Metals by Cold Working; Hot Rolling; H.R. and H.R.P.O |
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Steels; Cold Rolled Steel; Carbon Steel; Alloyed Steel; Stainless Steel; Metallic Coatings; Nonmetallic Coating and Laminating; Joining Different Materials in the Roll Forming Process; Aluminum; Other Metals and Materials; Influence of Primary Metal Processes on Roll Forming; Guideline to Steel Prices; References; LUBRICATION; Joseph Ivaska; Tribology of Lubrication; Selection of Lubricants; Surface Properties of Formed Material; Lubricants for the Secondary Operations; Application Techniques; Preparation and Maintenance of Lubricants; Operating Problems during Production; COIL PROCESSING, MATERIAL HANDLING, AND PLANT LAYOUT; George T |
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Halmos and Joseph Horvath; Flow of Material; Coil Handling and Storage; Sheet Handling and Storage; In-Line Coil Handling; Coil End Welding; Strip (Coil) Accumulators; Flattening and Leveling; In-Line Sheet Handling; Finished Product Handling; Finished Product Storage; Material Handling Equipment; Material Handling Accessories; Crane Controls; Plant Layout; References; DESIGNING PRODUCTS FOR ROLL FORMING; George T. Halmos; Developing Light Gage Products; Design Considerations; Secondary Operations; Profiles Manufactured in Different Sizes; Design of Specific Products; Dimensioning and Tolerancing; References; EQUIPMENT INSTALLATION, ROLL SETUP, MAINTENANCE, AND TROUBLESHOOTING; George T |
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Halmos; Installation of Roll Forming Lines; Roll Installation and Setup; Maintenance and Spare Parts; Troubleshooting and Trouble Prevention; BEHAVIOR OF METAL STRIP DURING ROLL FORMING; Manabu Kiuchi; Various Types of Deformations; Causes of Redundant Deformations; Effects of Redundant Deformations on Product Defects; Mathematical Simulation of the Deformation of a Metal Strip; Computerized Design System for Roll Profiles; CAE for Roll Forming; ACQUIRING ROLL FORMING LINES, EDUCATION, AND TRAINING; George T |
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Halmos; Why Roll Form Products?; Different Paths to Start Roll Forming; Evaluating the Product; Selecting Line Components; Procuring Roll Forming Tooling; Equipment and Tool Specifications; Acceptance Test; Education and Training; Motivation; References; SAFETY; Ashok Shah; Safety; Common Safety-Related Definitions; Safety Design Procedure; Determining Limits of the Machinery or System; Determining Hazards/Risk Estimation; Risk Reduction by Design; Safeguarding; Selection of Guards and Protective Devices; Required Characteristics of Guards and Protection Devices; Signals and Warning Devices; Personal Protective Equipment; Training; Summary; References; INCREASING EFFICIENCY OF ROLL FORMING LINES AND CASE STUDIES; George T |
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Halmos; Output, Productivity, and Efficiency; Line Utilization; Improving Productivity; Case Studies; Preliminary Tool and Equipment Cost Analysis; Preliminary Cost Analysis; UNUSUAL, NEW, AND FUTURE ROLL FORMING TECHNOLOGIES; George T. Halmos; The Last 100 Years; The Future of Roll Forming; Pull-Through Mills: Nondriven Rolls; Tension Roll Forming; Combining Roll Forming and Cold Drawing; Developing New Roll Forming Methods; Roll Forming Tools; Reducing the Thickness of the Starting Material; Forming at Elevated Temperature; Hot Roll Forming Variable Cross-Sections; Hot Thickness Reduction along the Length of the Strip; Welding Hot Roll Formed Sections; Other "Hot" Processes; In-Line Soldering, Brazing, and Heat Treating; Equipment and Tooling Requirements for Hot Roll Forming; Press Tooling for Conventional Roll Forming Lines; Computer-Controlled Roll Forming Lines; References; APPENDICES; REFERENCES; INDEX |
| Bibliography |
Includes bibliographical references and index |
| Notes |
English |
| Subject |
Roll forming (Metalwork) -- Handbooks, manuals, etc
|
| Form |
Electronic book
|
| Author |
Halmos, George T
|
|
Taylor & Francis
|
| LC no. |
2005048630 |
| ISBN |
0824795636 (alk. paper) |
|
9780824795634 (alk. paper) |
|
1420030698 (electronic bk.) |
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9781420030693 (electronic bk.) |
|
1280518561 |
|
9781280518560 |
|
9786610518562 |
|
6610518564 |
|
